We are still alive…

…despite the thunderous silence from my blog the past couple months. It has been a crazy new year so far at home/school/work. I started and finished a project over this past weekend I thought I would share.

The basement stairs had one side open. The only railing was a 2×4 handrail, and we were worried about kids falling out the side. I will add a more detailed post later (hopefully). I also still need to paint.

I tallied the total cost last night.

  • Tools: $49
  • Materials: $89

That is what I bought. I ended up a bunch of cable and  Spax screws left over for future projects. The bolts you see are elevator bolts that I had left over from another project.

As you can see there is still some organization yet to do. That is a future project.

The Garage: The Workbench

My main workbench.

The cornerstone of any shop is the workbench. Every project makes its way across your bench, so having the ideal setup is important. Different uses call for different benches. A woodworking bench is very different from one for a metal shop. My garage came with a workbench that was made of hardwood floor, likely left from the construction of our house. It was OK for a while, but it wasn’t very flat and it was high. I like a higher than average work surface, but it was really high. Continue reading

The Garage: Wood

 

Hardwood storage

Storing wood is always a pain, it doesn’t matter if the pieces are long or short. Trying to figure out what to do with all that wood is a pain because it there is usually a bunch and they run from tiny chunks a few inches long to full sheets of plywood.

 

Here is what I decided to do:

  • small chunks went into a plastic bin
  • short-medium stuff went into the cavities between the wall studs
  • long stuff goes on a rack above the workbench
  • full and partial sheet goods go on a new rack

With a plan decided I just needed to go ahead and put it into action. Continue reading

The Garage: Shelves

Installed and filled, but not clean.

Garages are a place where stuff gets stored; it’s a fact of life. Previously I had one of those plastic storage shelves in the garage and it was full of random stuff. In our basement we used IKEA BRODER shelves and they worked well, so I decided to use them in the garage. My wife and kids were gone for a couple of days so I was able to come home from work and spend all the time I wanted on them without being interrupted. It was nice. I also managed to make a pretty big dent in cleaning of the garage.

Since I am cheap I decided to only use the hardware from IKEA and use plywood for shelves. To save about $20 I went with sheathing grade DD plywood instead of BC. I don’t think my motor oil will complain too much. My original plan was to use mostly 24″ deep shelves, but as I started cleaning I realized that I didn’t have many deep things that would need deep shelves. Besides, 24″ deep shelves are twice the cost. I considered making shelves, but buying this type of shelving is easily adjustable. I figure that $175 to cover a 12′ wall in shelves isn’t that bad of a price.

 

Item Ikea Number Quantity Cost
51″ suspension rail 301.201.24 3 $24
85″ wall upright 801.171.24 5 $60
10″ front bracket
401.171.35
15 $33.75
22″ front bracket 001.171.37 4 $20
4×8 DD Plywood 2 $38
Total $176.75

 

What I ended up with was a light duty work/potting bench in the shelves. underneath are a couple deep shelves for random stuff and the vac underneath. Of course my new work area is covered with stuff (I’m not done cleaning yet). To finish it off I ran a round-over bit over the front edge of the bench. Paint may be in the future. I do have my huge bandsaw on the wall so there are only 2 shelves on that section. Now I can see and actually get to oil and other auto fluids, paints, auto-jack and stand, gardening supplies. I was surprised how quickly I managed to fill the shelves up, but stuff from all over the garage that was homeless migrated to my new shelves as I cleaned.

I picked up a center shelf bracket (seen above the bench) that I thought would work well for mounting pegboard or battery chargers to. That is still on the to-do list.

I still have more to do in the garage, but having the new shelves in feels so good. I need to get everything cleaned up more, so my pictures look better.

This article is one in a series of articles entitled: The Garage. To see all the parts so far CLICK HERE.

The Garage: Belts

On of my hobbies is knife making, so sometimes the garage turns into a giant ball of metal dust. The tools can be be tucked out-of-the-way, but all those pesky belts end up littered around the shop. I keep 2 sizes in about 6 different grits and I used to store them on some pegboard above the workbench, but it took up a bunch of valuable wall space.

The Belt Rack

I looked for some options, but didn’t really find anything that fit my needs. Then I remembered seeing a post online about someone who used magnetic strips to hold tools, but not on the wall. He put them on the garage door. GENIUS!!! Using some 1 1/2″ PVC and some 2x3s I had lying around I cam up with a solution.

They are accessible with the door open or closed and are now living in a space that would have been wasted.  I love it.

This article is one in a series of articles entitled: The Garage. To see all the parts so far CLICK HERE.

The Garage: Small Things

Akro Bins

Small things are just that small, but they add up. Ever hear of the straw that broke the camels back? Well in most shops/garages nuts, bolts, washers, nails, screws, and all sorts of hardware collect. Our grandfathers used jars with lids attached to a board. Not a bad option, but we use our jars for food, and it isn’t very easy to move them around if needed. This is where Akro Bins come in. They are designed for holding small things in industrial or commercial settings. They come in a variety of colors and sizes. They even have a line of recycled boxes that come in earthy colors. I was given some of these bins and they have been awesome at doing what they are intended to: store small stuff. The hard part was hanging them. Akro makes rails and panels to hang them, but at $30 for a 4′ rail it would be pretty pricy. I would need at least two, maybe three. I considered some 1/8″x 1 1/2″ steel bar which is less expensive, not not cheap. I found this instructable that uses drywall J-Channel, but was concerned about strength with the larger bins. The guy was using the tiny size and I have some that would torque the channel right off. I also needed to install them on bare studs, having to install plywood would only add to the cost.

10 ft. Metal Furring Channel

I ended up finding some furring channel at Home Depot that was $7 for 10′ and was perfect. It had a lip for the bins to clip on, and the width to support the back to keep it from tipping forward. I decided on a 2′ wide section of wall above my work bench between two studs. I cut the channel into 5 2′ lengths and put one up. It worked fine only supported to on the ends with smaller boxes, but the 22.5″ unsupported span flexed with some heavier and larger boxes. I installed a false stud between the two and screwed the channel in the middle. The extra support made a big difference. I spaced the 5 rails with 1″ of gap between. It seemed like a good amount of room to remove boxes without knocking any others off. The channel supported the back of

All attached

Close up

the shorter height boxes well, and the spacing allowed the taller boxes to be supported by the rail below. It all worked out to be the perfect amount of rail for the boxes I have. If I need more I can get more bins and rails.

HF Organizer

For the really small things that I only have a few of I bought a set of little drawers from Harbor Freight. On sale it was $13 and I filled it about halfway with small screws, washers, etc. I also printed out little labels for

the drawers that included pictures. Hopefully it will keep me from having to open half the drawers to find what I need.

 

This article is one in a series of articles entitled: The Garage. To see all the parts so far CLICK HERE.

Basement Remodel

So a long time ago we planned to finish our basement. Unemployment put a hold on that plan, but we both got were re-employeed. This fall we ramped into full swing. Before Thanksgiving I did some electrical prep adding lights and painted the ceiling black. Then the day after Thanksgiving we had a big order of materials delivered. Continue reading

To-Do: Drill Press Restoration

I usually keep a to-do list running in my head. The problem is that I sometimes forget things. I am hoping that by sharing this on the intertubes I won’t forget, and ya’ll might hold me accountable for getting started and finished.

I inherited an old floor drill press from my grandfather. For a while it sat in my parents barn, but once I got my own house and garage it moved in with me. So far it has worked well, but I would like to do some upgrading to make it easier to use and more accurate. It is a beast and totally worth some time and effort. My grandfather already made some upgrades. The original motor was replaced with a washing machine motor, complete with a two speed switch added to the side. He also modified (flipped upside down) the cover to make adjusting the pulleys easier…I think. It may just be that the new motor wouldn’t let the cover fit properly. Continue reading

Drawn in different directions.

I have a few hobbies, and I tend to cycle between them. I love having a project, and making something. Craft wise they fall into three main categories: metal, wood, cloth.

Yeah I know, that pretty much runs the whole spectrum. They all boil down to the outdoors and here is how: knives, canoes, and outdoor gear. Usually I flow between them. I get too focused to do anything else. Continue reading